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Non-smoke Chemical Polishing Agent PP-541N



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Product Details


Name     Type

OxidationAdditive

Model/Specification

PP-541N

SpecialProperty

Smoke-free chemical polishing agentPP-541Nis ahigh-brightness chemical polishing solution for aluminum and aluminum alloy surfaces,with stable performance, simple operation, and can produce mirror brightness after treatment, without yellow smoke.It isa new generation of environmentally friendly polishing additive that replaces the original three-acid polishing.Solution composition:Polishing solution

10%

85%PP-541N

Phosphoric acid

50%%

Sulfuric acid

9840%Usage conditions

Temperature

 

Time  Seconds

95-115Minutes

Stirring  Mixing

10Air stirring can prevent the formation of stripes.-3Container material

Stainless steel tank, High temperature

Heating

Equipment    

SUS-316LSteamFRP,

or quartz tube heatingExhaust

It is necessaryto install an exhaust device.

Tank liquid preparation

NewSlotting tank liquid preparation:

 

 

  1. Sulfuric acid
  1. (98)

PP-541N:(40%=10%%(%Weight ratio50%=10%Preparation%(4040%%(50MethodAccording to=10%

  1. the size of the chemical polishing tank volume, calculate the weight of the three materials, first add an appropriate amount of phosphoric acid,for example:

If the tank capacity iskg,Weight ratiothenfirst add1000kg of phosphoric acid,thenkg of.According to the amount of chemical polishing solution,500add aluminum ion solution.=10%The corresponding aluminum ions will be produced:According to the amount of chemical polishing solution,400If the total mass of the chemical polishing solution isUsage conditionskg,then add140%kg of aluminum ions.The temperature will rise quickly during the aluminum dissolution process, and when the aluminum is completely dissolved in the chemical polishing solution, the temperature may reachorWeight ratiothenabove.1000This is a normal reaction, at this time let it sit to automatically cool down toaround,10finally=10%,kg of additive130Minutesfully140Minutesstir after that, and then conduct a small batch trial.Wait to confirm at what temperature and how long this product can achieve the requirements for chemical polishing,100Minutesthen put into mass production.Solution controlAccording to the amount of chemical polishing solution,100When the liquid level,drops,it can be added in proportion to the initial slotting.kg,Variousraw materials;The phosphorus-sulfur ratio should be controlled within(1.kg,

 

 

  1. -3)
  1. range.降低时按开槽时的比例适量添加各种原料
  2. 磷硫比应控制在(1.3-3)%(1Solution composition:范围内;
  3. Aluminum ionsContent control10-30grams/liters, optimal valueIt is20-25grams/liters,exceeds35grams/litersStirring, the chemical polishing performance is greatly weakened, and it should be supplemented in timeAddagents, phosphoric acid, etc.
  4. Bath solutionAfter using for a period of time, due to the increase of aluminum ions, the chemical polishing temperature and time can be appropriately increased.kg,

Packagingand storage

25kg of phosphoric acid,/barrel or35kg of phosphoric acid,/barrel,liquid form,packaged in plastic barrels, sealed and stored in a ventilated, light-proof, dry,30Minutesindoor environment below,12months.

Used polishing solution containingPP-541Nmust be treated and can only be discharged after meeting national and local discharge standards.Precautions

When the chemical polishing tank is not in use, it should be covered to prevent the polishing solution from absorbing moisture from the surroundings;

  1. After the workpiece is removed from the polishing tank during the polishing process, it can be suspended and swung in the air for a few moments to reduce the amount of polishing solution carried out, effectively saving polishing costs;
  2. Some components in the polishing solution may react chemically with titanium metal, so titanium fixtures should be avoided as much as possible. If used, they should be coated with rubber;
  3. Please read the product safety data carefully before using this product
  4. (MSDS)Keep the workplace well-ventilated;

In case of accidental contact with eyes, rinse immediately with clean water and seek medical attention as soon as possible;

To avoid direct skin contact, please wear protective goggles, gloves, water shoes, and other protective equipment during operation.

Do not mix this product with strong alkaline substances, zinc, iron, and other metals, and store it sealed.

  1. 勿将本品与强碱性物质、锌、铁等金属混合,要密封保存kg,

 

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